Building Short Shot – part 1

Recently I had a discussion with a client in the forum about the cost of building a boat. His values seemed high to me and I realized he was counting some things other than just his materials. In the course of the discussion I realized that prices have raised enough that my low end figure of $300 was probably not realist for most people. Thinking about costs I started wondered what a ‘well equipped’ kayak, like I typical build for myself costs?

I just started a building a redesigned Short Shot, for my wife, so I have decided to keep track of the time and costs of building this boat and document the building process too. I have a lot of spares and scraps lying around I can use that cost nothing. So, I decided to keep track of two costs, actual costs and what it would have cost me if I had to buy it.

For example I managed to cut all the frames from scraps lying around the shop I have been saving. If you have to go buy it, a sheet of plywood is about $50 in most places so I will use that figure. Stringers, I had the wood in the shop and just pulled it from the rack. It is hard to find so I whenever I see good wood, I buy it. I will have to call the lumber yard and get a price for what the wood costs is.

As you can see from the photos, I have the frames made, the stringers cut and scarfed and glued. At this point I have 11 hours (rounded) in it. I didn’t keep track of my time cutting the frames since I did those a couple of weeks ago but because I cut so many I have gotten really quick at it. To be realistic I used 8 hours for the frames. That is about what it took me when I started. Then 2 ¾ hours to cut the stringers, cut the scarfs, glue them and set up the strong back.
Once the glue dries I can start actually building the frame.

Clamshell strong back

Clamshell strong back

Cutting the scarf joints on my table saw with my scarfing jig.

Cutting the scarf joints on my table saw with my scarfing jig.

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Jigsaw puzzle, ready to be glued up into something useful.

Jigsaw puzzle, ready to be glued up into something useful.

My favorite clamps for this job is PVC pipe.

My favorite clamps for this job is PVC pipe.

Waiting on the glue to dry.

Waiting on the glue to dry.

 

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